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Manufacturers ramp up capacity to produce protective gear

Switching gears: Workers produce personal protective equipment (PPE) at a factory owned by PT Kasih Karunia Sejati in Bandulan, Malang, East Java on Monday

Made Anthony Iswara (The Jakarta Post)
Jakarta
Wed, April 8, 2020

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Manufacturers ramp up capacity to produce protective gear

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witching gears: Workers produce personal protective equipment (PPE) at a factory owned by PT Kasih Karunia Sejati in Bandulan, Malang, East Java on Monday. The company, which previously produced jeans, switched to manufacturing PPE to meet high demand for the gear during the ongoing COVID-19 pandemic. The factory produces 12,000 pieces of equipment per day. (Antara/Ari Bowo Sucipto)

Indonesian businesses are ramping up their capacity to produce the medical equipment required to combat COVID-19 and will potentially export the products to other countries if there is an excess, a minister has said.

Industry Minister Agus Gumiwang Kartasasmita said on Monday that 35 companies were preparing to produce about 18.3 million pieces of protective gear in total by early May, consisting of 1.2 million pieces of medical-grade gear made of polypropylene plastics and over 17 million pieces of nonmedical grade gear made of cotton, nylon and polyester.

“If we assume that national needs are about 5 to 10 million pieces of protective gear every month, then insya Allah [God willing], we can export the leftovers, as the items are much needed in the world,” he said during a meeting with the House of Representatives. “Certain types of items, like ventilators, have yet to be produced locally. [Protective gear] could be our bargaining item with countries that produce ventilators.”

Agus added that industries would diversify their raw materials to make the gear. PT Pan Brothers has shifted its usual production to manufacture 10 million cloth masks every month, and garment manufacturer PT Sritex plans to increase its protective gear production to a monthly 1 million pieces from the current 150,000 units.

There is a global shortage of medical equipment, including masks, protective gear, test kits and ventilators, as countries around the world struggle to contain the rapid spread of COVID-19. Exporting such items would fulfill Indonesia’s promise to join in global efforts to produce medical supplies crucial for the fight against COVID-19.

Involving more sectors in the production of medical supplies could also keep factories running. Indonesian manufacturing output slumped to an all-time low in March, according to IHS Market’s Purchasing Managers Index (PMI).

A least 198 companies are able to produce items required to fight COVID-19, a ministry survey shows. Those include 17 companies producing 318.4 million masks every month, six companies producing 8.6 billion rubber gloves every month and 104 companies producing 16,400 kiloliters of hand sanitizer every month, among other products.

Andre Rosiade, a lawmaker from House Commission VI overseeing trade, industry and state-owned enterprises, said in the meeting that despite the Industry Ministry’s optimistic figures, almost every hospital in his electoral district of West Sumatra was struggling to obtain protective gear.

“I ask all government officials to stop giving false statements because we are still lacking protective gear,” said Andre, condemning initiatives to export such items.

Head of domestic product promotion at the Indonesian Association of Medical Device Manufacturers (Aspaki), Erwin Hermanto, said on Tuesday that producers would be able to supply domestic demand for masks. The country’s 22 surgical mask producers could produce 200 million masks monthly, he said. The Health Ministry estimates that the country needs only about 50 million masks over the next four months.

“Even though domestic mask production capacity is sufficient [to supply needs], local producers are currently facing significant problems with raw materials, and thus, production activities are unable to run optimally,” Erwin wrote in a statement.

Erwin further said that Indonesia’s capacity to produce protective gear was limited as the product was not in significant demand before the pandemic. Currently, six identified manufacturers in the country can produce 400,000 pieces of protective gear every month. The Health Ministry estimates it will need 3 million pieces in the next four months.

Indonesia did not have the capacity to export medical gear in April, Erwin said. However, he saw potential for exporting masks and protective gear in the upcoming months if the government initiative to mobilize the textile industry and contain the virus went as planned.

“Aspaki supports government policies to prioritize domestic needs and develop domestic production to meet needs during the COVID-19 pandemic,” Erwin said.

He suggested the government subsidize raw materials, stabilize the rupiah exchange rate and ensure that transportation, logistics and import flows were undisrupted by the government’s large-scale social-distancing policy.

Aspaki also proposed that the government relax its import tax and duties on machinery and raw materials needed to produce protective gear and masks. The government could also, according to Aspaki, push state banks to facilitate low-interest loans for the purchase of machinery and expand the necessary facilities to produce such items.

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